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Pressure Mapping & Loss Estimation

Water / Liquid Pressure Mapping & Loss Estimation

The studies involve measuring pressures at various location as well as across the key equipment’s to analyze the pressure drop to quantify the energy losses and identify potential savings / improvement areas.


The typical scope of the work covers

  • Measuring the flow of cooling water at the cooling tower inlet with non-contact ultrasonic transit time flow meter
  • Gauging temperature drop across the cooling tower with digital temperature indicator
  • Computing Overall Cooling Effect
  • Noting down / assessing average cooling effect delivered by the system Measuring the flow of cooling water for all the major consumers
  • Gauging temperature rise across the individual consumers
  • Computing Heat Load the individual consumers
  • Noting down the key other parameters like operating period, load variations
  • Assessing overall load on the cooling system
  • Analysing the performance and suggesting ways for improvement, as applicable
  • Submitting the report

  • A team of two engineers is deputed to carry out the studies and furnishing the report. The field visit is typically for 5 to 6 hours; during which up to 16 measurements can be carried out depending upon initial preparations, type & conditions of units and support from the plant team.

    Although not a part of regular assignment, the following parameters of the Outdoor Unit & Compressors can also be also measured, if possible and requested by the plant

  • Measuring the flow of the process fluid for the corresponding consumers
  • Gauging temperature drop for the individual consumers
  • Computing Process Heat Load the individual consumers and comparing the same with cooling water load
  • Measuring the cooling water pressure at the inlet and outlet of the corresponding consumers
  • Computing pressure drop for the individual consumers
  • Measuring the cooling water pressure at various locations on the cooling water distribution network
  • Computing pressure drop across major sections of the cooling water network
  • Analysing the losses and suggesting ways for improvement, as applicable
  • Submitting the report